https://www.tefude.com/food-packaging-equipment/A well-maintained machine may serve you and your operation for a lot of years to come. For you started on the road to maximum throughput, we're sharing some expert guidelines for good packaging machine maintenance.
1. Adhere to a Preventive Maintenance Program
Automation Mag touts preventive maintenance as the main recommendation for a very long machine lifespan. For good reason: A packing machine, just like an automobile, should be periodically and regularly maintained to ensure optimal production and peak Overall Equipment Effectiveness. Formulating, and more significantly sticking with, a preventative maintenance program is of utmost importance after installment of a packaging machine.
A system maintenance schedule was made to avoid both minor difficulties and major disasters, and thereby decreasing unscheduled downtime. Cases of preventive maintenance activities include:
Machine review
Tracking and altering wear components frequently
Ensuring high wear parts are retained in stock
Lubricating the machine
These preventive maintenance activities frequently necessitate a higher level of technical expertise and training, and as such should only be performed by qualified and trained employees or even a certified service tech from the packaging machine manufacturer. Top packaging OEMs provide Service Audit and Preventive Maintenance Plans together with routine scheduled onsite visits tailored for the individual business needs.
2. Combine With Autonomous Maintenance Tasks
Automation Mag also urges pairing more in-depth assignments associated with packaging machine maintenance with easier, task-based tasks which can be carried out at regular intervals by trained machine operators.
Operating away from a packaging machine care checklist, most operators have been tasked with tasks they must work on weekly, daily, quarterly, quarterly, along with bi annual periods. These tasks usually comprise simple visual cues, and as the operators become knowledgeable about the machine together with continued maintenance jobs they could often detect when something is'away' before a scheduled OEM technician trip would.
3. Partner With Responsive Packaging OEMs
Whenever your packaging machine is down, then every moment counts. Ideally, prior to getting a piece of equipment, you have precisely assessed the OEM to learn the specifics in the technical service accessibility, methods of contact, and related expenses.
Partner having a packing machine maker where a genuine person will respond to your call or email, plus yet one which has remote capabilities to get and troubleshoot most regular problems without unnecessary and costly onsite visits.
The COVID-19 outbreak of 2020 radically highlighted the need for remote service capacities, as many businesses suspended business traveling for weeks. Virtual meetings and videoconference calls quickly emerged since the saving grace, allowing OEMs and their customers to conduct packaging machine troubleshooting , no matter what had been happening on the planet.
4. Know Your Spare Parts List
After buying a packing system, your OEM should provide you with a recommended spare parts list. This list ought to be separated in to a part class by wear so you can organize your parts inventory smartly. For instance, at Viking, our parts are all classified as follows:
A - Top wear parts. These parts have a shorter life cycle or are not standard goods and have a long lead time.
B - Moderate wear parts. These parts have an extended lifecycle and may or may not ever fail.
C - Low wear parts. These parts should never neglect.
It's always suggested to keep high wear parts in stock. The last issue that you would like to do whenever your machine is upside down will be wait patiently for a part to be fabricated or shipped. Every minute your machine is inoperable during production hours is money down the drain.
5. Policy for up Grades and Obsolescence
Inevitably, packaging supplies and equipment require upgrades and some times replacement when a certain machine or component has been made obsolete and no more supported. Technology develops fast today, and packaging equipment isn't any exception.
Maintain close communication with your packaging equipment manufacturer to learn of necessary or advocated equipment upgrades and to ensure telling if your specific piece of equipment has been eliminated. If that's the case, devise a proactive policy for replacement or upgrade of your machines, components, or software that will minimize downtime.
Free Packaging Machine Care Checklists
If it involves the performance of one's packaging machine, be proactive, not reactive. Download our free packaging equipment maintenance checklists now to ensure maximum productivity to the Life Span of your packaging equipment: